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Turbo Energy Pvt. Ltd., India - cycle time reduction on multiple machines

Electrical & Electronic (E&E)

Turbo Energy Private Limited

Chennai India

Turbo Energy Pvt. Ltd., India - Cycle time reduction on multiple machines
Chennai,
India
Siemens Xcelerator
Sustainability
Award Winner
  • Achieve a minimum of 5% reduction in cycle time without process changes 
  • Ensure consistent lifetime of cutting tools
  • Improve overall process stability, reduce number of broken tools
Real-time adaptive feed rate control with Siemens' Optimize MyMachining / AdaptiveControl  ( OMM / AC)
  • Maximize machining throughput without modifying existing processes and NC programs
  • Reduce rework and scrap parts with automatic avoidance of tool breakages
We achieved a 6-12% reduction in cycle time and increased tool life
V. Lakshmi Narasimhan, Lead Manager, Turbo Energy
OMM / AC increased revenue and reduced expenditure on cutting tools 
  • Reduced cycle time between 6 to 12% (on multiple machines)
  • After 6 months of use, AC saved 487 hours of machining time. As a result, Turbo Energy was able to manufacture between 2 to 10 more different parts per shift in different production lines
  • Solving the tool breakage problem improved process stability and eliminated extra costs associated with rework. Overall tools cost reduced 20% measured by tool consumption
Turbo Energy Private Limited (TEL) was incorporated in 1982 as a joint venture between Brakes India, Sundaram Finance and BorgWarner Turbo Systems. TEL is a pioneer and the largest manufacturer of turbochargers in India. 
Preise
DI Best References - Category Sustainability 2024
June 2024
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