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Efficient monitoring and control of infrastructures in glass industry
Facility Monitoring and Control System (FMCS) based on SIMATIC PCS 7
Sustainability
SIMATIC PCS 7: Enhanced plant productivity through efficient infrastructure automation Reliable automation plays a central role in industry. It makes a crucial contribution to plant productivity and competitiveness. This applies to both the automation of primary processes and to infrastructure. Apart from heating, air-conditioning and ventilation, the FMCS solution encompasses a host of other disciplines: provision of ultrapure water, wastewater treatment, supply of gases and chemicals, medium-voltage and low-voltage power distribution, as well as classic building technology, including fire protection and safety functions. As an industry partner, Siemens offers a solution that enables these complex tasks to be performed with maximum efficiency – using the Facility Monitoring and Control System (FMCS) based on the SIMATIC PCS 7 process control system.     
Plant-wide automation as a success factor
Plants in the process industry must operate at an extremely high level of productivity to remain economically viable throughout their entire life cycle. Utilizing the full potential of every part of the plant at maximum efficiency is critical. One key to making this happen is our concept for plant-wide automation, which significantly contributes to sustained competitiveness.   
FMCS as part of the big picture  Our holistic view of the plant offers operators abundant benefits: Thus, system-wide automation from the sensor, communication, and controller levels all the way to the process control system ensures maximum efficiency for process control in production lines and auxiliary systems. In addition, standardized additional functions for integrated safety, power control of switchboards, and energy management create unique cost benefits. Above all, however, our holistic approach guarantees system-wide and consistent interaction of hardware and software – for more efficiency and transparency in the overall plant throughout its entire life cycle.
Added value throughout the entire life cycle of the plant 
  • Operation: Automation with SIMATIC PCS 7 guarantees absolute data transparency during operation – and thus creates the prerequisites for reliable operator control and monitoring, as well as for optimal control of all auxiliaries
  • Engineering and commissioning: The simulation technology with SIMIT Simulation Framework and SIMIT Virtual Controller offers multiple levers for boosting efficiency in different phases of the plant life cycle. For instance, it enables virtual commissioning and training of operating personnel before commissioning of the actual plant. And this creates the conditions for increased profitability in automation projects and more efficiency in plant operation. Our pioneering tool enables extensively tested and validated automation solutions, effectively trained personnel, and smooth integration of high-fidelity process simulators
  • Service: Service means much more to us than just repair and maintenance. Our experts can make an essential contribution towards tapping the full potential of a plant – for example, with standard service around the clock, spare parts service and remote service, software updates, as well as life cycle services
  • Process and plant design: COMOS and SIMATIC PCS 7 enable integrated engineering (and operation) with a centralized database. The entire structure of an FMCS solution can also be planned with COMOS. This pioneering software solution for integrated management of plant projects throughout the entire life cycle – from initial process design, to operation, all the way to modernization and dismantling – combines all the disciplines involved in a project in a centralized database, and secures an unbroken information flow with no data loss. Thanks to the object-oriented database, relevant up-to-date information is available to users at all times. These data can be transferred at the touch of a button directly and simply via the bidirectional interface to the SIMATIC PCS 7 process control system. The data can also be sent during operation in the other direction back to COMOS to enable consistent data management. Efficient and integrated information management is thus guaranteed throughout the entire life cycle of an industrial plant. That, in turn, enables faster time-to-market, cost savings, and enhanced quality
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