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Yildiz Entegre wood factory, Turkey - Up to 25% energy savings with an automation system
Yildiz Entegre wood factory, Turkey - Up to 25% energy savings with an automation system
Construction/Real Estate
YILDIZ ENTEGRE (KARTEPE) AGAC SAN. VE TIC. AS.
Kocaeli Turkey
In the wood industry, medium density fiberboard (MDF)
production is one of the branches with the highest energy consumption.
Therefore, energy efficiency applications are important for this sector.
As an output of
the energy audit, the Yildiz Entegre Kartepe plant wanted to increase the
energy efficiency of their furnaces within the impregnation process because of
using the Eff-DRY relative humidity automation control system.
Siemens service experts have a tremendous amount of knowledge on MDF productions
and impregnation processes. Their retrofit projects are well known by the wood
sector manufacturers.
Related to the above, the customer chose Siemens as their
partner to provide a suitable solution for their impregnation furnaces.
Siemens service experts offered the following energy saving automation system for the customers five impregnation furnaces.
Instruments:
Temperature gauges (Siemens FK / TP200)
Flow meters
(Kimo L Type Pitot Tube & Siemens QBM3120-10)
Control
parameters can be followed and controlled on the HMI screens easily
Up to 25% energy
saving ratio
Dryer load optimization
Sleep mode for non-production times
Safety start-up
High accuracy humidity control
Yıldız Entegre is one of the 30 largest industrial companies in Turkey. It is among the top 10 companies in the forest products sector in the world. Yıldız Entegre, which carries out its works in a total of 7 production facilities and an established area of 1.725.000 m², with the principle of "respect for nature and people", has a total plate production capacity of 12.000 m3/day. Yıldız Entegre Turkey manufactures MDF, MDFlam, chipboard, chipboard, laminate flooring, painted board (MDF, chipboard), cover panel, lacquer panel, matt lacquer panel, MDF door, door panel, impregnated decor paper and glue.