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Power Quality Analytics Service for Ercros,  Sabiñánigo - Spain

Chemicals

Ercros S.A.

Barcelona Spain

Completion: ongoing
Ercros chemical plant
Sabiñánigo,
Spain
  • Sensitive production processes: Need to monitor voltage quality in the 11 kV feed of the chemical plant 
  • Application of capacitors and filters due to high reactive power consumption 
  • Energy optimization 
  • Var compensation 
  • Filter selection
  • Permanent power quality monitoring with SICAM Q200 devices 
  • Cyclical transfer of recorded data via highly secure communication infrastructure to Siemens server 
  • Automated, AI-based analysis and classification of abnormal events 
  • System alert due to high reactive power consumption and harmonic distortion 
  • Recommendation to improve filter protection to avoid tripping due to external switching transients
Thanks to the warning we could see that we had a problem with a capacitor battery and a 5th harmonic filter. The warning has been very important to us.
Roberto Díaz Juan, Head of Engineering and Maintenance at Ercros in Sabiñánigo
  • Filter disturbance and outage prevented due to early alert and fast response times 
  • Analytics system based on AI and machine learning allows to compare and classify events based on huge amounts of data and experience 
  • Final diagnosis and consultancy by experienced PQ experts 
  • Modular service packages allow for high flexibility, e.g. number of measuring devices, additional consultancy, etc.
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