With support from Tecsys and using the innovative Connection ModuleIOT sensor module and the Drivetrain Analyzer Cloud software, we can transition to predictive maintenance instead of annual compressor maintenance intervals. This allows us to reduce costs and at the same time increase the availability of our biogas plant.
The implementation of this condition monitoring solution has transformed the plant's maintenance approach and operational efficiency. The system enables a transition from scheduled annual maintenance to predictive maintenance, significantly reducing costs while increasing plant availability. The solution provides enhanced transparency through advanced AI models, ensuring maintenance is performed only when necessary. The easy installation process - taking just 10 minutes to mount and connect a sensor module - minimizes implementation efforts. The system also helps optimize energy consumption through dedicated pump analytics and provides recommendations for more efficient equipment alternatives. The combination of these benefits results in a high return on investment, which can typically be achieved within a year.