Digitization and Optimization in Quarry with SIEMENS
A successful collaboration with MA-ESTRO in automation quarry and crushing plants
Digitization and Optimization in Quarry with SIEMENS
A successful collaboration with MA-ESTRO in automation quarry and crushing plants
Minerals
MA-ESTRO
Rovereto Italy
About 20 years ago Mr. Manara ran a crushing plant in Northern Italy and
from the very beginning he realized that the production costs vary on a daily
basis, and it was quite difficult to know them precisely. He soon realized that in order to remain competitive in the market he
needed to know these numbers, and so he came up with the idea of building a
system capable of recording all data and production costs on a daily basis. He analyzed the production data and he noticed that the plant was only working at 60% of its
real potential.Mr. Manara decided to do what had been done
decades before in industry: apply technology to production process simplifying its use so that everyone
could use these tools.
MA-ESTRO developed Q-AUTOMATION, it’s a software that optimizes the
production process based on the current status of the entire machining
line and key reference parameters.
The technology in production has also meant the
digitization of the main functions and measures of the plant.
MA-ESTRO, in his applications, uses the configuration
with :
Milltronics MCS
BW500
TASS.
MCS provides continuous, in-line weighing at minimal cost.
The stainless steel load cells ensure long-term, consistent,
reliable measurement.
The modular construction and easy assembly of the MCS
ensures quick delivery to meet even the tightest of schedules.
Operating with Milltronics BW500 indication of flow rate,
total weight, belt load, and belt speed of bulk solids materials on a belt
conveyor.
To complete the weighing system, include a speed
sensor to monitor conveyor belt speed for input to the integrator, the TASS
speed sensor is a compact, rugged speed sensor designed for use with the MCS.
After careful market
research on dynamic weighing solutions, MA-ESTRO identified Siemens products for
their completeness of range, precision in measurement and favorable
quality/price ratio
Manara Giorgio, CEO, MA-ESTRO
To obtain reliable and precise flow rate measurements of bulk materials on belts, MA-ESTRO decided to adopt .
In this regard, gave MA-ESTRO the chance of benefitting from:
Siemens solution for dynamic weighing
the standardization of Siemens Belt scales
Sizing and flexibility of Siemens scales
Cost saving solutions in terms of engineering, storehouse, services and spare parts
The digitalization of the process in the logic of INDUSTRY 4.0, it was always applied in business. Therefore, INDUSTRY 4.0 is not limited to tax incentives, it is first and foremost a culture, a new SMART way of working in the quarry.