A virtualized CNC system makes work faster, more flexible, and better overall because all of the machine’s functions and feasibilities can be tested ahead of time. Complete virtual modelling of the development process significantly shortens product development time while also speeding up commissioning. Collaboration within the team also took on a new facet because the digital twin of engineering creates a virtual basis for discussion where all the disciplines can easily be consulted before the real machine is built. Machine concepts and functions can be systematically discussed beforehand. This reduces the risk of misdirected investments as well as a dependence on available hardware or free test racks.

The Process Simulate 3D simulation platform from Siemens is a technology market leader for robot and plant simulations. In addition to basic functions for geometry simulation and offline programming, Process Simulate has an abundance of functions for modeling plants and controllers as realistically as possible on one platform. For example, Schott was able to pre-test whether the machine’s layout would fit in the available space, whether there would be a risk of collision, and whether the exacting cycle times could be achieved. Using the geometry simulation and layout planning in the simulation system, it was possible to reduce the functional risks in machine operation to a minimum. Even before the machine was built, Schott was able to ensure the concept and acquaint itself with all the functions.