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Sager AG, Switzerland - Building insulation 4.0 with SIVaaS
Sager AG digitizes and modernizes its Saglan glass wool production plant.

Machine Building

Sager AG

Dürrenäsch Switzerland

Completion: 2022
Sager AG
Duerrenaesch,
Switzerland
The family-owned company is traditional, but by no means shy of innovation: Two years ago, Sager brought Marc Loosli, now Head of Maintenance, on board with the task of leading the company into the age of Industry 4.0. Loosli remembers: "Back then, the plants ran in stand-alone mode without redundancies. The plant components were not networked with each other and were operated via touch panels from different manufacturers and of different ages." The changeover of the system during product changes - up to 80 times per shift - took a correspondingly long time. 
This is where Simatic Virtualization as a Service (SIVaaS) came into play. It acts as the data center of an industrial plant and decouples the operating system and hardware. Both are combined in a virtual machine. The robust and easily expandable system is centrally managed and maintained. 
"The prejudice that Siemens is expensive persists. But when you consider the longevity of the products and the good services, the investments pay off." 
Stephan Läuchli, Operations Manager, Sager AG
In the future, the corresponding production program will start automatically after an order is received and the customer will be able to call up the status of its order at any time. Maintenance of the plant will also become more digital - in other words, predictive. To this end, for example, vibration sensors have been installed on the fan blades in the drop shaft to monitor the condition of the heavily stressed components.  
Sager is the Swiss premium brand for innovative thermal and acoustic insulation. The history of the successful Swiss premium brand and the Sager family are closely linked right up to the present day. It all began in 1949 in Switzerland, in the Aargau community of Dürrenäsch, from where the innovative brothers Herbert and Kurt Sager left their mark on the Swiss insulation market. Today, the family business is still an independent and important employer in the region and the decisive driving force in insulation.
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