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Siemens AG, Germany - Successful combination of machine availability and digitalization

Electrical & Electronic (E&E)

Siemens AG

Nuremberg Germany

Siemens Elektromotorenwerk
Bad Neustadt an der Saale,
Germany
  • Connect all machines on the shopfloor to benefit from digital solutions  
  • Take advantage of a digital twin in production planning and execution  
  • Reduce the risk of unplanned downtime of the particular machine  
  • Machine operators benefit from standardized machine interfaces on entire shopfloor
  • Structured and stepwise approach for digitalization transformation  
  • Creation of a digital twin of the machine to plan and prepare retrofit activities  
  • Integration of the digital twin in the customer production planning solution  
  • Replacement of the obsolete controller with the first digital native CNC: SINUMERIK ONE 
  • Exchange of the drive system to SINAMICS S120  
  • Engineering of machine specific operator screens and NC cycles to the well known SINUMERIK Operate look & feel
  • Optimization of job preparation and execution through integration of a digital twin  
  • 50% reduction in commissioning time by using the digital twin  
  • SINUMERIK ONE Retrofit enabled 4% increase in machine productivity  
  • Reduction in the occurrence and severity of unplanned downtime due to increased availability of spare parts for the retrofitted machine
Innovations in the field of asynchronous and main motors as well as synchronous motors have secured the company's competitive position in the field of drive technology to this day. The electric motor plant is managed within the company as a showcase factory for digitalization on the machine tool. With the "Arena of Digitalization", the Siemens electric motor plant in Bad Neustadt offers interested customers and partners comprehensive information and concrete assistance for digitalization projects on more than 800 square meters.
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