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Process optimization through part program analysis and the digital twin
Chiron and Analyze MyWorkpiece / Toolpath

Machine Building

Chiron Group SE

Tuttlingen Germany

Completion: 2023
Chiron Group SE
Tuttlingen,
Germany
Due to constant material output, the thickness of the coating increased when the speed was reduced. With Analyze MyWorkpiece / Toolpath it should be analyzed whether the speed dips are caused by the part model, the program, the machine parameter settings, or the machine mechanics.
Jumps of curvature on the tool trajectory directly lead to velocity drops, because of the resulting centripetal acceleration. It can already be analyzed in the part programm, what effects may occure later. By using Analyze MyWorkpiece / Toolpath, the customer was able to detect errors on the workpiece from design and programming to processing on the machine, thus improving: productivity and process reliability of its CNC robot. 
In addition we were able to achieve: 
  • Faster identification of problematic areas and part program features 
  • Better quality control of the process 
  • The ability to develop NX CAM Multi Axis Additive in a way to better interface with the RMR Controller 
  • More robust CAD/CAM Setup in Siemens NX and NC parametrization. 
We were able to significantly improve cycle time and, above all, process reliability. Thanks to the in-depth analysis capabilities, no plant resources are wasted. The interaction with the digital twin of our AMCube quickly led to approaches so that our code generation could be optimized for the machine.
Chiron Group SE
With Analyze MyWorkpiece / Toolpath Chiron was able to achieve: 
  • Tooling preparation time was reduced by up to 50%
  • Error-parts on the actual machine were reduced by up to 99% when an analyzation of the part program was done digitally before.
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