Electrical & Electronic (E&E)

Turbo Energy Private Limited

Chennai India

Turbo Energy Pvt. Ltd., India - Cycle time reduction on multiple machines

Chennai,

India

Siemens Xcelerator

Sustainability

Award Winner

Achieve a minimum of 5% reduction in cycle time without process changes
Ensure consistent lifetime of cutting tools
Improve overall process stability, reduce number of broken tools

Real-time adaptive feed rate control with Siemens' Optimize MyMachining / AdaptiveControl ( OMM / AC)

Maximize machining throughput without modifying existing processes and NC programs
Reduce rework and scrap parts with automatic avoidance of tool breakages

We achieved a 6-12% reduction in cycle time and increased tool life

V. Lakshmi Narasimhan, Lead Manager, Turbo Energy

OMM / AC increased revenue and reduced expenditure on cutting tools

Reduced cycle time between 6 to 12% (on multiple machines)
After 6 months of use, AC saved 487 hours of machining time. As a result, Turbo Energy was able to manufacture between 2 to 10 more different parts per shift in different production lines
Solving the tool breakage problem improved process stability and eliminated extra costs associated with rework. Overall tools cost reduced 20% measured by tool consumption

Turbo Energy Private Limited (TEL) was incorporated in 1982 as a joint venture between Brakes India, Sundaram Finance and BorgWarner Turbo Systems. TEL is a pioneer and the largest manufacturer of turbochargers in India.

Awards

DI Best References - Category Sustainability 2024

June 2024

Completion 2024

Durst Group AG, Digital Printing Technologies, Italy – Unsupervised Machining

Sustainability

Siemens Xcelerator

Completion 2024

KTM AG, Engine Factory, Austria Higher Production Capacity Through Reduced Processing Time

Completion 2022

GROB SYSTEM INC., The USA - Reducing cycle time on machine tools

ID: 37547