MindSphere Enables a Totally Transparent Pasta
Production Process
MindSphere Digitalizes the Pasta Making Process
Food & Beverages
Ram Elettronica
Andria BT Italy
RAM Elettronica is specialized in monitoring pasta production plants all around the world, thanks to its department of remote assistance.
RAM is mainly present in Italy collaborating with many great companies involved
in the milling industry and pasta production.
RAM has developed a new technology for product quality check, which
consists of a patented image recognition system by means of artificial vision
devices embedded with IoT connectivity to ensure the required quality of the
entire pasta production process.
The image recognition device, which formerly was a stand-alone off-net
system, has been provided with connectivity features since November 2019,
turning it into an IoT solution. The Cloud integration allows to generate new
added value for the users.
The implementation of a custom software connector (MindConnect Lib)
allows to store local data from the automation on MindSphere, transform them
into timeseries and grant accessibility to those data to authorized users
through a web browser.
Initially, the data were available only locally within the factory
through a physical connection to the control unit. Data were not subjected to
aggregation and statistical analysis and could not be presented in a readable
fashion.
After the integration of a MindSphere IoT Value Plan and its
applications, not only the data are remotely available, but it is now possible
to elaborate them and perform analytical operations seamlessly. In fact,
applications like Performance Insight have been purchased to compute KPIs and
create dashboards to make data readable and useful.
From these applications it is possible for RAM’s customers to gain
valuable insights regarding the phases involved in the pasta production and
information about the quality of these processes.
The
pasta factories that adopt this solution can benefit from an accurate control
quality check and a totally transparent production process. The integration of
the MindSphere cloud platform generates a new added value from the extraction
of productivity data: recording, analysis and correlation of these data lead to
the calculation of indexes and KPIs related to performance and quality, across
multiple production sites, that are core factors to face market challenges.
To
summarize, the main benefits introduced by this solution are:
Complete and remote accessibility
to data related to productivity, efficiency and monitoring.
Easy multi-device connectivity to different
production machines and plants, using hardware devices or custom software connectors.
N-dimensional data analysis with
customizable dashboards based on different employees or stakeholders.
KPIs calculation, mainly
Performance, Availability and Quality parameters, along with statistical
indexes for defects analysis.