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Vermeire and X-RIS innovate in the field of X-ray inspection
Motion Control technology for the automation of a revolutionary X-ray control machine

Machine Building

Vermeire

Ensival Belgium

Completion: 2021
Vermeire and X-RIS - Ensival, Belgium
Ensival,
Belgium
Award Winner
The complexity of certain mechanical components is sometimes such that an X-ray inspection is too complicated, or even impossible. The young SME from Herstal, X-RIS, wanted to overcome this technical limit: to position automatically the X-ray tube and the detector around the object to be inspected, which rests on a radiolucent table.
X-RIS specializes in the non-destructive testing of industrial parts by X-rays. The aeronautics sector regularly uses this technique to detect foundry defects such as porosities or shrink marks. Complex parts require many shooting angles to inspect each area of ​​interest. Whereas before the operator had to continually reposition the part between each shot, he can now rely on a new industrial radiology technology that fully automates this task.
The basic concept: "The Dxbox-320-C5 is an armored cabin (radiation protection) equipped with a radio-transparent turntable and an automated C-arm capable of placing the RX tube and detector in all positions around the room. Complex mechanical parts can now be easily inspected from any firing angle, even through the support tray. »
Able to support parts of up to 50 kg, the radio-transparent plate turns on itself and moves in the three directions X, Y and Z. This is made possible thanks to a set of linear guides forming 4 axes of movement . The latter are equipped with as many SINAMICS S210 drive systems combined with 4 SIMOTICS S-1FK2 servomotors, synchronized two by two.
All around the plate, the “C-arm”, an imposing C-shaped mechanical arm supports the X-ray tube and the detector. The C-arm allows a complete revolution around the platter and perform lateral movements in the axis perpendicular to its plane, thanks to three other SINAMICS S210 drive systems and SIMOTICS S-1FK2 servo motors. This last functionality thus makes possible any X-ray image, without any manual intervention. It is still necessary that a "conductor" coordinates all these movements in an optimal way...
This is the role fulfilled by the Siemens SIMATIC S7-1500 F PLC: once the operator indicates the planes requested in the Maestro control software developed by X-RIS, the data is translated into a series of movements positioning the chainring and C-arm optimally. The automaton also ensures that the armored door of the cabin (also motorized) is properly closed in order to carry out the X-ray shots in complete safety.
Before the operator had to continually reposition the part between each shot, he can now rely on a new industrial radiology technology that fully automates this task.Complex mechanical parts can now be easily inspected from any firing angle, even through the support tray.This is made possible thanks to a set of linear guides forming 4 axes of movement . The latter are equipped with as many SINAMICS S210 drive systems combined with 4 SIMOTICS S-1FK2 servomotors, synchronized two by two.
Grégory Bragard - Area Sales Manager - Vermeire
  • The operator can now rely on a new industrial radiology technology that fully automates this task.  The combination of the Siemens Sinamics S210 drive systems with the Simatic S7-1500F automatic transmission, the Apex gearboxes and the linear ROLLON modules guarantees a high degree of accuracy and repeatability of the measurements. After all, it's not just about positioning the mechanism accurately in space, but also ensuring that the shooting angles are repeatable over time. 
  • The limited space of the cabin required the use of space-saving components so as not to impede the movements of the C-arm or the platform.The Simotics S-1FK2 servomotors fulfill this request perfectly; they have a limited size and deliver a high power.  
  • The One Cable Connection technology has also significantly reduced the cabling from the servo motors to the drives: only one cable is needed for the encoder signal and the power supply.
  • The design and engineering have also been greatly simplified thanks to the fully integrated drive solution from Siemens: the automaton, drives and servomotors were all effortlessly configured via TIA Portal, for a more robust result in terms of reliability and safety.
Ensival, Belgium - Vermeire and X-RIS innovate in X-ray control
Awards
Best Application Contest Motion Control & Drive Technologies 2022 2022
Third place - 
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