SIEMENS and OSAI join forces to build a circular economy
The best industrial automation technology for precious metal recovery
SIEMENS and OSAI join forces to build a circular economy
The best industrial automation technology for precious metal recovery
Machine Building
Osai GreenTech
Torino Italy
In a linear economy, the extraction, processing and disposal of precious metals result in excessive resource consumption, toxic waste, and environmental harm. Recovering these materials from e-waste is essential to reduce the need for new extractions and to support a circular economy. Osai GreenTech, a division of Osai Automation Systems S.p.A. Società Benefit, was established in 2022 with the mission of providing automation solutions for the recycling industry. Based in Parella (Turin), the company leverages over 30 years of experience in industrial automation and is committed to improving the efficiency, speed, and sustainability of recycling processes. The goal was to develop an automated, integrated plant capable of transforming electronic waste into refined metals—such as gold, silver, copper, and palladium—while aligning with circular economy principles.
To realize this vision, Osai GreenTech partnered with Siemens, especially during the pandemic when component availability and energy costs were critical challenges.Key technologies and solutions implemented:
RE4M (Recycling for Manufacturing) system: a modular plant for disassembling, separating, and sorting components from PCBs, followed by metal refining via BTT Italia.
Totally Integrated Automation (TIA) Portal: unified platform for programming and managing HMIs, PLCs, drives, and networking devices, enabling modularity and efficiency.
Simatic ET200 SP Energy Meter: integrated into the PLC for real-time energy consumption monitoring and CO₂ emissions tracking.
Energy Manager app: monitors energy usage, detects anomalies, and supports predictive maintenance.
Siemens Industrial Edge: edge computing platform for real-time data processing, energy optimization, and secure analytics, accessible from any device.
Sustainability: Enables ethical recovery of precious metals (e.g., Etic Gold certified), reducing environmental impact and supporting circular economy goals.
Efficiency: Integrated automation reduces manual intervention, improves process speed, and ensures consistent quality.
Energy Optimization: Real-time monitoring and analytics reduce energy waste and improve operational efficiency.
Predictive Maintenance: AI-powered insights help prevent unplanned downtime and extend equipment lifespan.
Security & Accessibility: Industrial Edge ensures high cybersecurity standards and easy access to system data from any device.
Scalability: Modular design and digital tools allow for easy adaptation to future recycling applications (e.g., lithium-ion batteries, rare-earth elements, photovoltaic panels).
Osai GreenTech has the mission of providing automation solutions for the recycling industry.