AGT Ağaç wanted to reduce energy consumption and increase efficiency at the facility. Therefore, the customer has needs such as tracking energy consumption trends, identifying points of high energy consumption, reporting the relationship between energy consumption and production to analyze efficiency, and monitoring the carbon footprint.

• Siemens service experts offered the installation of an energy monitoring system as a solution to our customer. The technical details of the project to be implemented are as follows: 
• The equipment to be used in the project and the software licenses for the energy monitoring system will be provided and commissioned by Siemens service experts. The equipment and software to be provided are: 
• SIMATIC Energy Manager PRO V7.5 
• +600 energy analyzers (SENTRON PAC3220) 
• +200 process values from existing sensors, flow meters, transmitters 
• New added measurement devices; 
• +20 air flow meters, temperature and pressure sensors for compressed air 
• +5 steam flow meter and liquid flow meters 
• Information such as the number/tonnage of products produced, the production line they were produced on, and the model of the product will be obtained via the OPC UA protocol from the existing Kepware server. 
• Detailed batch analysis for +15 different production lines and +1000 different material Ids 
• 6 customized automatic reports are prepared for the processes, and they are sent daily to email groups. These reports include the energy cost report, carbon footprint report, specific energy consumption report, idle-stop energy consumption analysis, hourly energy consumption detailed analysis, and general energy overview manager report. 
• The forecast feature, which will perform future energy consumption predictions, will be integrated into Energy Manager Pro. 
• +100 specific alarm notifications in the energy monitoring system will be configured to be sent to the customer representatives via email. 
• +150 energy monitoring system screens will display KPI creation processes from an energy efficiency perspective, along with energy regression analyses. These KPIs will cover areas such as high electricity consumption points, natural gas, water consumption, compressed air systems, cooling systems, boiler systems, and the relationship between electricity consumption and production. Additionally, idle consumption data based on line stoppages will be displayed on the energy monitoring screens. 
• The devices commissioned within the scope of the project will be included in the existing service maintenance agreement.

Founded in 1984 with the idea that wood can be processed with technology and developed with industrial production. AGT, which produces materials for many different sectors with its MDF, Melamine Faced MDF, Panel, Profile and Flooring production in modern production facilities with a total area of 500 thousands square meters. AGT, which is also accepted as the top segment and quality material manufacturer of the sectors such as furniture, decoration and construction it serves, adds value to Turkey’s economy with its exports to more than 100 different countries on 5 continents. AGT, which is located in more than 1000 sales points in Turkey and abroad.