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Yildiz plant, Turkey - Optimized preventive maintenance with Mobile Diagnostics

Machine Building

YILDIZ ENTEGRE (KARTEPE) AGAC SAN. VE TIC. AS.

KARTEPE Turkey

Completion: ongoing
Yildiz Entegre manufacturing plant
Kartepe,
Turkey
The mechanical and electrical components of the drive train are failure sources that can lead to severe faults and costly unplanned downtimes. That is why the customer wanted to know the state of their motors. Therefore, the customer needs a partner like Siemens to provide a suitable condition monitoring solution. For the customer it is also an important key for success to utilize their maintenance personnel and equipment in the most efficient way.
Mobile Diagnostics using portable equipment involves dynamic (vibration) and static (Hi-Pot) testing at regular intervals according to customer needs. 296 motors are analyzed if they have higher priority on the customers productivity. Vibration monitoring is the most reliable method to ensure early identification of mechanical faults - often months in advance. A static test analysis shows conditions of windings. With this solution the customer receives regular and clearly structured status reports from their personal contracts. They can plan their own maintenance schedule according to the reports. The Mobile Diagnostics service includes 12 dynamic tests a year. 

Due to the customer's satisfaction the Mobile Diagnostics services is renewed the next year:
  • February 2013
  • February 2014
  • Detection of potential faults at an early stage enables to plan maintenance at the right time
  • Cost reduction and efficiency improvements with planned maintenances
  • Well-prepared brief management reports provide transparency for all parties
Yıldız Entegre is one of the 30 largest industrial companies in Turkey. It is among the top 10 companies in the forest products sector in the world. Yıldız Entegre, which carries out its works in a total of 7 production facilities and an established area of 1,725,000 m², with the principle of "respect for nature and people", has a total plate production capacity of 12,000 m³/day. Yıldız Entegre Turkey manufactures MDF, MDFlam, chipboard, chipboard, laminate flooring, painted board (MDF, chipboard), cover panel, lacquer panel, matt lacquer panel, MDF door, door panel, impregnated decor paper and glue.
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