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The customer operates two production machines. One of them is using an old version of SIMOVERT MASTERDRIVES converters. Since this product has been discontinued between 2011 and 2014, spare parts for the SIMOVERT family will be available until 2020. If any faults or failures occur after that time, spare parts are not available immediately and the customer suffers from long unplanned downtimes - unless the customer has a comprehensive supply of spare parts in stock.
Thats why the customer wanted Siemens to replace the older version of their SIMOVERT MASTERDIRIVES with a successor converter from the SINAMICS family.
Furthermore, the customer requested to increase the power of their machines.
The machine, which is using the older version of the customer´s SIMOVERT MASTERDRIVES, has been replaced with the new standard product out of the current Siemens portfolio: The SINAMICS S120. For more information, take a look at the technical solution in detail.
Since there is still another machine running with the SIMOVERT MASTERDRIVES, the old uninstalled converters will be used as spare for the second machine.
Technical solution in detail:
1 x Active interface module for active line module 380/500 kW
1 x Active line module rated power: 380kW
4 x SINAMICS S120 single motor module input: DC 600V / output: 132,00 A
3 x SINAMICS S120 single motor 490,00 A
5 x Single motor module: 60,00 A
1 x Single motor module: 30,00 A
5 x Control unit CU320-2 DP
8 x SINAMICS sensor module SMC30
Furthermore, the following services were provided: commissioning, advanced safety setup, optimization engineering and services training.
Spare parts available for more years to come (also for the old SIMOVERT MASTERDRIVES)
Cost savings due to re-using the old converter as spare parts for the other one
Increased power to speed up the machine
Established in 1973 as a subsidiary of Sabancı Holding, Kordsa is the leading manufacturer of industrial nylon and polyester yarn, tire cord fabric and single end cord. The success story started in İzmit/Turkey in 1973 with the Sabancı Holding´s tire cord manufacturing plant investment. Through the years, Kordsa became the market leader in Turkey and accumulated a great know-how on reinforcement materials.
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