Pulver Kimya plant, Turkey - Optimized preventive maintenance with Mobile Diagnostics
Pulver Kimya plant, Turkey - Optimized preventive maintenance with Mobile Diagnostics
Chemicals
PULVER KİMYA SAN. VE TİC. AŞ
Kocaeli Turkey
The mechanical and electrical components of the drive train are failure sources that can lead to severe faults and cost unplanned downtimes. That is why the customer wanted to know the state of their motors. Therefore, Pulver needs a partner like Siemens to provide a suitable condition monitoring solution. For Pulver it is also an important key to success to utilize their maintenance personnel and equipment in the most efficient way
Mobile Diagnostics using portable equipment involves dynamic (vibration) and static (Hi-Pot) testing at regular intervals according to customer needs. 26 motorsare analyzed, if they have a higher priority on the customers productivity. Vibration monitoring is the most reliable method to ensure early identification of mechanical faults - often months in advance. A static test analysis shows the conditions of windings.
With this solution, the customer receives regular and clearly structured status reports from their personal contracts. They can plan their own maintenance schedule according to the reports.
The Mobile Diagnostics service includes 4 dynamic tests and 1 static test a year.
Detection of potential faults at an early stage enables to plan maintenance at the right time
Cost reduction and efficiency improvements with planned maintenances
Well-prepared brief management reports provide transparency for all parties
Pulver Kimya operates in the powder coating industry since 1988. With the achieved growth, the company has 30% share in the powder coating manufacturing of Turkey. 50% of the manufactured products are exported to over 30 countries.