Gülsan plant, Turkey - Optimized preventive maintenance with Mobile Diagnostics
Gülsan plant, Turkey - Optimized preventive maintenance with Mobile Diagnostics
Machine Building
Gülsan Holding SENTETIK DOKUMA
Gaziantep Turkey
The mechanical and electrical components of the drive train are failure sources that can lead to severe faults and costly unplanned downtimes. That is why Gülsan wanted to know the state of their motors. Therefore, the customer needs a partner like Siemens to provide a suitable condition monitoring solution. For the customer it is also an important key to success to utilize their maintenance personnel and equipment in the most efficient way
Mobile Diagnostics using portable equipment that involves dynamic (vibration) and static (Hi-Pot) testing at regular intervals according to customer needs. 229 motorsare analyzed if they have higher priority on the customers productivity. Vibration monitoring is the most reliable method to ensure early identification of mechanical faults - often months in advance. The static test analysis shows condition of windings.
With this solution, the customer receives regular and clearly structured status reports from their personal contracts. They can plan their own maintenance schedule according to the reports.
The Mobile Diagnostics service includes 3 dynamic tests and 1 static test a year.
Detection of potential faults at an early stage enables to plan maintenance at the right time
Cost reduction and efficiency improvements with planned maintenances
Well-prepared brief management reports provide transparency for all parties
Gulsan is one of the leading companies in Turkey and was established in 1978. Gulsan's success story started with the production of circular woven bags in 1978. As years passed, Gulsan continued growing in the market and made investments in new areas like PP synthetic filament yarn production, PP synthetic carpet yarn production and PP staple fibre production. In 1999, Gulsan established a marketing company - Gulpa Pazarlama ve Dis Ticaret A.S. At the same year a new investment has been started in the power plant sector. Gulsan is possessing a production area of 350.000 square meters, which is one of the leading companies that is shaping Turkey' s economy.